Ultrasonic vibrating screen

Introduction of Product:

The ultrasonic vibrating screen is a high precision micro powder screening machine.

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Introduction

The ultrasonic vibrating screen is a high precision micro powder screening machine. On the basis of rotary vibrating screen, the ultrasonic system is equipped on the net frame directly. The ultrasonic high frequency vibration wave is transmitted to the screen cloth directly. Thus the micro powder can gain large ultrasonic vibration wave, reducing its adhesion, friction, static and wedging in the screen cloth. Then the micro powder screening trouble is successfully solved. The precision and efficiency of screening is improved.

Position in Segment Market.

The ultrasonic vibrating screen is mainly used for micro powder (0.15~0.02 mm) with low bulky density (>0.2g/cm3). Generally. Its screen cloth is from 100 mesh to 600 mesh. The ultrasonic system can guard the screen cloth against the adhesion, static and wedging. The passing rate of the material is generally 50%-400% higher than that vibrating screen without ultrasonic transducers.

Ultrasonic Working Principle

The ultrasonic system can convert 220V/50HZ and 110V/60HZ power into 18KHz power. The ultrasonic transducer can transform this high frequency power into mechanical vibration of the same frequency. Then the ultrasonic high frequency vibration wave is transmitted to the screen cloth directly to increase the passing rate of material.

Double Vibration Source

The ultrasonic vibrating screen equipped two vibrating source—Vibration motor and ultrasonic system. Both of the voltage for vibrator motor and ultrasonic system could be customized according to user’s requirement.

Ultrasonic Frequency Adjustment System

The ultrasonic controlling cabinet can provide 8 kinds of different ultrasonic frequency (C1~C8). Different frequency produce different vibration. The ultrasonic frequency could be freely adjusted without shutting down, based on material characteristics and mesh size of screen cloth.

Lower Working Noise.

Besides the screening, the ultrasonic is also a whole cleaning device for screen cloth. Without perforated plate and bounce balls, the ultrasonic cleaning device has no knocking noise in the processing of working. Its working noise is controlled at a lower level (Lower 73dB). In the long term, the operator do not need to bear the working noise, which safeguard staff’s healthy.

Model Diameter (mm) Mesh Area per deck (m2) Number of Decks Power (KW) Maximum size to process(mm)
S494-B 430 0.13 1 0.25 20
S496-B 610 0.16 1 0.5 20
S498-B 760 0.44 1 0.75 30
S4910-B 910 0.63 1 0.8 30
S4912-B 1120 1.03 1 1.5 30
S4915-B 1460 1.65 1 2.2 50

φ1

φ2

φ3

φ4

φ5

φ6

H1 H2 H3 h1 h2 h3
XZS-600 600 150 110 480 530 4-13 320 430 540 100 90 90
XZS-800 800 200 120 630 680 4-13 360 500 640 120 120 120
XZS-1000 970 200 150 750 800 4-13 420 560 700 130 120 120
XZS-1200 1170 250 180 920 980 6-13 450 610 770 150 140 140
XZS-1500 1470 250 180 1120 1190 6-16 530 690 850 160 140 140


1.Raw Material inspection

Each batch of raw material will be tested by our quality inspection staff. The qualified material will be stored in our warehouse, while the unqualified material will be returned to the supplier. Accordingly, we will lower this supplier’s credit rating.

2.Processing Technic

When the production department receives a production plan, the workers will get corresponding materials from the warehouse. After the tests and initial processing, our skillful workers with years of working experience, can process highly precision plates, and the waste material is quite limited.

3.Component Production

Besides the skillful workers, our company also have 4 complete Component production line. Every component is processed with high quality standard.

4.Product assembly

When all the components are processed and tested, the assembling procedure will start. The whole assembling procedure is conducted according to the requirements specified in the productions plan.

5.Finished products test.

Before being packed and delivered to the clients, the finished products will be tested. During the tests, large vibrating screening machines will run continuously for 8 hours, and the small ones will run for 4 hours. The quality is judged by related parameters, sound, and vibration performance during the running.

6.Packing and shipping

For the package, we use fumigation-free plywood case that are up to the international standards. Comparing with natural wood, this kind of plywood is thicker, stronger, and more durable. Outside the cases, we use 0.5mm thick steel belt to further strengthen the package so that the products can reach our client safely.

 
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